Continuous FRP Winding Machine For Glass Steel Storage Tanks / Pipelines Production

FRP winding machine is the equipment in the production of glass steel storage tanks and pipelines

First, an overview
FRP winding machine is the equipment in the production of glass steel storage tanks and pipelines, we in the reference device many types of equipment at the same time, combined with of market feedback information of digestion, of the first generation device of a comprehensive transformation, and strive to achieve the production stability, simple operation, saving energy source, so as to form a new, complete functions of the second generation of winding equipment. The equipment is mainly divided into three parts: first, the spindle system; two is the car system. Spindle for the exchange of constant torque speed motor, through the inverter control speed, the car using AC servo motor to control the speed of its return. Three is the control system, the use of industrial control computer, through the parameter setting, complete the whole process of automatic control.
Two, technical parameters:
(1) the main spindle center is high: 1000mm
(2) spindle speed: 6.25-62.5r/min
(3) the speed of the car: 2.38-23.8r/min
(4) the length of the workpiece: 1-2 m
(5):The diameter of the workpiece  200
(6): 4 degrees -90 degrees of winding angle
(7) the power of the whole machine: about 6KW
Three, winding law:
(1) circumferential winding: the filament must be in the direction of movement along the main axis. Products per week, the movement of a yarn slice width, according to this cycle until full of fiber cloth.
(2) cross winding: spindle clockwise movement, silk fiber according to certain requirements and reciprocating movement along the axis direction, and product surface on the realization of cross twine cloth, the winding angle for 4 (- 90 degrees, so that each fiber corresponds to on the circumference of a cut-off point, near in the same direction between connected and disjoint, different aspects of fiber disjoint.
Four, control function:
(1) the ratio of the speed ratio can be better under the correct conditions.
(2) when the production of different products, can adjust the ratio of the parameters of the relationship, by adapting to different requirements.
(3) with manual / automatic function, easy to operate.
(4) industrial control computer control, digital display, parameter setting is convenient, can store more than one station.
Five, equipment adjustment:
(1) the track trolley is placed, adjusted to the two section in the same plane, with bolts.
(2) the fiber is placed at the center of 1.5 meters from the center of the trolley.
(3) the main axis of the spindle is placed on the other side of the trolley track, where the 1M can be parallel to each other, and the four angle is fixed by the bolt.
(4) two pairs of roller on the same side of the main shaft, the three distance to the actual need to adjust.
(5) to adjust the diameter of the two bracket to adjust the height of the bracket, to be processed with the main axis of the pipe
(6) glass fiber (30-50 axis) on multilayer frame, in order by adding ring (divided into upper and lower two rows) after two fixed plates corresponding to the hole to reach above the feeding roller, through the corresponding wire groove, wrapped around on the tube, pressure before and after the two screws can be.
(7) the glass fiber reinforced plastic material is placed in the groove, and the roller can be contacted for the degree.
(8) to start the spindle, in the opening of the car, with the diameter of the wire, wire, wire angle and other data to adjust the appropriate speed ratio, you can produce.
Five, industrial control computer:
In Taiwan Advantech industrial computer as the control core, necessary to configure the switch input / output card, pulse input card and the analog output card, selected Panasonic AC servo drive system, the composition of the advanced performance of FRP winding microcomputer control system.
The software of the system is mainly composed of three parts, which are program processing program, process control program and fault diagnosis program. In the control method using with adaptive feedforward compensation control method, can realize the full range of tracking, through continuous improvement to improve, improve the system performance and stable and reliable, has been numbered pieces of equipment in use.
1 to improve the system hardware configuration, the Panasonic AC servo zero speed clamping function, completely overcome the noise interference from zero speed lead straight wound workbench (car) positioning problem, so as to ensure the precision winding.
2, improved control algorithm, to overcome the problem of the original speed of the lap seam.
In the process of Cross (spiral) winding, the new software can be adjusted at any speed without affecting the accuracy of winding.
3, optimize the operation of the panel, remove the need to operate the button, the operation of the procedure is simple and clear.
4, pipeline, storage tank winding control software integration, simplify the product winding parameter input, the system can be stable and reliable.

.Taken the after-sales service and technical support

1. provide free technical guidance equipment installation and debugging.

2. equipment warranty for 12 months.

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